Hartley electronics, inc., in Nashville, produces short runs of custom airwave scanners for the defense industry. You have been asked by the owner, Janet Hartley, to reduce inventory by introducing a Kanban system. After several hours of analysis, you develop the following data for scanner connectors used in one work cell. 62.4kanbans need this connector.
What do you mean by Kanban?
- Kanban, which means "sign" in Japanese, is an inventory management technique used in just-in-time (JIT) manufacturing to monitor production and place orders for fresh shipments of components and materials.
- Taiichi Ohno, an industrial engineer at Toyota, created Kanban, which uses visual cues to motivate the activity required to maintain a process flow.
- Limiting the accumulation of surplus inventory at any stage along the manufacturing chain is one of the key objectives of Kanban.
What are the four Kanban rules?
- Never distribute faulty goods.
- Take only what is necessary.
- Produce the precise amount needed.
- Production should be leveled, fine-tuned, stabilized, and rationalized.
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